The updated manual includes an Excel file designed for simpler assessment completion and editing:
Quality teams in automotive and aerospace manufacturing rely on CQI-27 (Casting System Assessment) to evaluate casting process controls and controls on product conformity. If you need to update or maintain a CQI-27 Casting System Assessment spreadsheet (XLS), this guide gives a practical, ready-to-use blog post covering what CQI-27 covers, what to include in your XLS update, step-by-step how to perform the update, sample checklist structure, common pitfalls, and actionable recommendations.
Identify which casting processes and production lines are subject to the audit.
CQI-27 – Special Process: Casting System Assessment: the method cqi27 casting system assessment xls upd
Modern templates utilize conditional formatting (e.g., green, yellow, red color-coding) and Excel charts to give executive leadership an immediate visual breakdown of systemic gaps.
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With the latest updates to the , foundries and tier-suppliers must ensure their quality management systems (QMS) align with current requirements to avoid costly scrap, rework, and potential field failures. This article delves into the significance of the CQI-27 standard, the key updates in its latest 2nd Edition form, and how to effectively utilize the assessment spreadsheet. What is CQI-27 Casting System Assessment? The updated manual includes an Excel file designed
: Leadership commitment, internal audit frequencies, and resource allocation.
The CQI-27 assessment is an industry-wide consensus standard designed to establish common, robust process requirements for automotive foundry operations. It is applied globally by Original Equipment Manufacturers (OEMs) and Tier 1 suppliers to ensure that critical, complex casting components—such as engine blocks, steering knuckles, and structural brackets—meet demanding safety and performance standards.
The assessment is structured around ten specific process tables (A through J), ensuring that the audit is tailored to the specific casting technology used: Sand Casting (Iron/Steel) Table B/C: Centrifugal Castings and Liners Investment Castings (Iron/Steel) Table E/F/G: Aluminum (Cylinder Heads, Sand Castings, Metal Mold) Table H/I/J: High Pressure Die Casting (Aluminum, Magnesium, Zinc) Assessment Requirements & Auditor Qualifications CQI-27 – Special Process: Casting System Assessment: the
: General questions regarding quality management, documentation, equipment maintenance, and corrective actions.
CQI-27 Special Process: Casting System Assessment (CSA) is a critical quality framework developed by the Automotive Industry Action Group (AIAG)
Evaluates leadership commitment, resource allocation, and quality policy adherence.
Covers various casting processes, including sand casting, die casting, and investment casting.
Leave a comment below or contact an AIAG-authorized training provider for CQI-27 Lead Auditor certification.